該頁(yè)無(wú)縮略圖
自動(dòng)疊片系列自動(dòng)封裝系列
疊片、封裝設(shè)備 堅(jiān)持創(chuàng)新追求卓越聚源智能鑄造輝煌PACKAGINGEQUIPMENT
COMPANY PROFILE
公司簡(jiǎn)介
東莞市聚源智能設(shè)備科技有限公司是一家專注于新能源鋰電池中段設(shè)備。自主研發(fā)自動(dòng)化生產(chǎn)、制造與銷售的高科技企業(yè)。公司自2019年成立以來，憑借卓越的自主研發(fā)能力和技術(shù)創(chuàng)新，迅速在新能源智能裝備領(lǐng)域嶄露頭角。公司創(chuàng)始人及核心團(tuán)隊(duì)擁有豐富的行業(yè)經(jīng)驗(yàn)，帶領(lǐng)一支資深的研發(fā)團(tuán)隊(duì)，成功開發(fā)了多項(xiàng)專利技術(shù)和軟件著作，尤其在高速自動(dòng)疊片系列、自動(dòng)封裝系列等鋰電池生產(chǎn)設(shè)備領(lǐng)域取得了顯著成果。
聚源智能始終堅(jiān)持技術(shù)驅(qū)動(dòng)發(fā)展的理念，持續(xù)的業(yè)績(jī)穩(wěn)步增長(zhǎng)和高客戶復(fù)購(gòu)率。公司產(chǎn)品廣泛應(yīng)用于：無(wú)人機(jī)電池、固態(tài)電池、蘋果條L型電池、高倍率電池、3C數(shù)碼消費(fèi)類電池、動(dòng)力儲(chǔ)能電池等市場(chǎng)。市場(chǎng)占有率高，應(yīng)用案例豐富，贏得了良好的市場(chǎng)口碑。
聚源智能多次擴(kuò)遷，穩(wěn)步發(fā)展，現(xiàn)位于東莞洪梅水鄉(xiāng)河西數(shù)字產(chǎn)業(yè)園，占地 6000m^{2} ，此外，公司還成立外貿(mào)部門，積極開拓全球市場(chǎng)，推出了多款順應(yīng)市場(chǎng)需求的疊片、封裝設(shè)備新品，持續(xù)熱銷。
聚源智能不僅注重技術(shù)創(chuàng)新，還重視內(nèi)部管理系統(tǒng)的升級(jí)和人才儲(chǔ)備培養(yǎng)，致力于為客戶提供高質(zhì)量、高效率、低成本的綠色生產(chǎn)解決方案。公司榮獲中國(guó)鋰電池設(shè)備十大品牌和廣東省高新技術(shù)企業(yè)，專精特新等榮譽(yù)稱號(hào)，展現(xiàn)了強(qiáng)大的技術(shù)實(shí)力和市場(chǎng)競(jìng)爭(zhēng)力。未來，聚源智能將繼續(xù)秉承創(chuàng)新精神，推動(dòng)新能源智能裝備技術(shù)的進(jìn)步，助力行業(yè)可持續(xù)發(fā)展。
Dongguan Juyuan Inteligent Equipment Technology Co., Ltd. is a company specializing in mid stage equipment for new energy lithium batteries. A high-tech enterprise that independently develops automated production, manufacturing, and sales. Since its establishment in 2019, the company has rapidly emerged in the field of newenergyinteligentequipment with outstanding independentresearchanddevelopment capabilities and technological innovation. The founder and core team of the company have rich industry experience, leading a senior R&Dteam to successfullydevelopmultiple patented technologies and software works,especially in the field of high-speed automatic stacking series, automatic packaging series and other lithium battery production equipment,achieving significant results.
JuyuanIntelligence always adherestotheconceptof technology drivendevelopment,withsteady growthin performance and high customer repurchase rates. The company's products are widely used in markets such as unmanned aerialvehicle batteris, solid-state batteries, apple strieL-shaped batteries highrate batteriC digital consumer batteries, and power storage batteries.High market share,rich application cases, and wona good market reputation.
Juyuan Intelligence has undergone multiple expansions and steady development. It is currently located in Hexi Digital Industrial Park, Hongmei Water Town, Dongguan, covering an area of 6000 square meters.Inaddition, the companyhas established a foreign trade department to actively explore the global market and launched a variety of new stacking and packaging equipment products that meet market demand, which continue to sell well.
Juyuan Intelligence not only focuses on technological innovation, but also attaches importance to upgrading internal management systems and talent reserve training, committed to providing customers with high-quality, high-eficiency, and low-cost green production solutions. The company has been awarded the titles of Top 10 ChineseLithiumatteryEquipmentBrands and GuangdongProvinceHightechEnterprisepecialied,Refined Unique and New, demonstrating strong technical strength and market competitivness.In the future,Juyuan Intelligence will continue to uphold the spirit of innovation, promote the progress of new energy inteligent equipment technology, and assist in the sustainable development of the industry.
聚源智能，智疊精封，與您共拓鋰電新紀(jì)元！
CORPORATECULTURE企業(yè)文化
專注于新能源智能裝備技術(shù)模切、疊片、封裝等相關(guān)鋰電設(shè)備的研發(fā)與創(chuàng)新。
Focusing ontheresearch andinnovation of newenergyintelligent equipmenttechnology,includingdie-cutting,lamination,packaging and other related lithium battery equipment.
熱愛創(chuàng)造奇跡，努力鑄造成功。
Love creating miracles and strive to forge success.
用心服務(wù)好每一個(gè)老客戶感悟客戶需求，超越客戶期待。 Serve every loyal customerwith care,understand theirneeds,and exceed their expectations.
誠(chéng)信為首，客戶為大，品質(zhì)為本，創(chuàng)新為魂 Integrity first, customer first, quality first, innovation as the soul
ORGANIZATIONALSTRUCTURE組織架構(gòu)
COMPANYPROFILE 我們的榮譽(yù)
圓弧式雙工位CCD高速疊片熱壓復(fù)合/ 貼膠一體機(jī)：JY-DPJ1020-T
Circulararcdual station CCDhigh-speed laminatinghotpressingcomposite/ adhesiveintegratedmachine:JY-DPJ1020-T
功能介紹
1、功能：本設(shè)備主要用于鋰離子電池電芯的Z字形疊片。
2、優(yōu)點(diǎn)介紹：隔膜主動(dòng)放卷、張力控制、隔膜糾偏、隔膜除靜電；隔膜端面對(duì)位精度： ±0.2\mathsf{mm} （頭尾對(duì)齊度 ±0.5\mathsf{mm} ；
3、高精度：通過極片的精確定位，保證極片在疊片中整體精度達(dá)到±0.3\mathsf{mm} （其中相鄰極片對(duì)齊精度： ±0.2\mathsf{mm}) ；極片與隔膜間對(duì)位精度：中心偏差 ±0.25\mathsf{mm}_{\mathsf{c}} (以上精度取決于來料精度 <=0.2\mathsf{mm}) 4、效率：0.25-0.3s/片（雙工位效率，不含輔助時(shí)間）
5、正負(fù)極片CCD定位及檢測(cè)：可檢測(cè)極片殘缺、尺寸不良、尺寸坐標(biāo)定位糾正、配方保存等功能。
6、熱壓復(fù)合：電缸控制壓力0.5-5噸可調(diào)、時(shí)間1s-99s可調(diào)、溫度常溫50-150C可調(diào)。
7、熱壓復(fù)合/貼膠功能可以任意切換使用或同時(shí)使用。
8、自動(dòng)堆疊下料。
市場(chǎng)廣泛應(yīng)用于：無(wú)人機(jī)電池、固態(tài)電池、高倍率電池、蘋果條L型電池、3C數(shù)碼消費(fèi)類電池等市場(chǎng)。
Function Introduction
1. Function: This device is mainly used for Z-shaped stacking of lithium-ion battery cells. 2.Advantages introduction: active unwinding of diaphragm, tension control, diaphragm correction,diaphragm electrostatic discharge;Diaphragm end face alignment accuracy: ±0.2\mathsf{mm} (head tail alignment ±{\:0.5}\mathsf{mm}
3. High precision: By precise positioning of the polarizer, the overall accuracy of the polarizer in the stack is ensured to be ±\:0.3mm (with adjacent polarizer alignment accuracy of ±\ 0.2\mathsf{mm} ;Alignment accuracy between polarizer and diaphragm: center deviation ±\:0.25mm (The above accuracy depends on the incoming material accuracy <=slant0.2\mathsf{mm}
4.Efficiency:0.25-.3secondserpiece(dualstationefficiencyexcludingauxiliarytm) 5.Positive and negative electrode CCD positioning and detection:lt can detect electrode defects,size defects,size coordinate positioning correction,formula saving and other functions.
6.Hot pressing composite:The pressure controlled by the electric cylinder can be adjusted from 0.5 to 5 tons, the time can be adjusted from 1 second to 99 seconds, and the temperature can be adjusted from 50 to 150°\mathsf{C} at room temperature.
7. The hot pressing composite/adhesive function can be switched or used simultaneously.
8.Automatic stacking and unloading.
Widelyused inmarketssuchas drone batteriessolid-statebatterieshighratebatteries, Apple L-shaped batteries, 3C digital consumer batteries, etc.
技術(shù)參數(shù)Technical Parameter
| 工作电压 | AC380V50/60HZ | 故障率 | ≤1% |
| 整线功率 | 25KW | 合格率 | ≥99% |
| 产品规格 | 长:50~200mm宽:30~100mm | 综合效率 | 单片≤0.25~0.3S/片 |
| 压缩空气 | ≥0.6MPa | 控制方式 | 运动控制器+EtherCAT总线伺服 |
圓弧式單工位CCD高速疊片機(jī)： JY-DPJ1020-D
Circulararcsinglestation CCDhigh-speed laminatingmachine:JY-DPJ1020-D
功能介紹
1、功能：本設(shè)備主要用于鋰離子電池電芯的Z字形疊片。
2、優(yōu)點(diǎn)介紹：隔膜主動(dòng)放卷、張力控制、隔膜糾偏、隔膜除靜電；隔膜端面對(duì)位精度： ±0.2\mathsf{mm} （頭尾對(duì)齊度 ±0.5\mathsf{mm}) ；
3、高精度：通過極片的精確定位，保證極片在疊片中整體精度達(dá)到±0.3\mathsf{mm} （其中相鄰極片對(duì)齊精度： ±0.2\mathsf{mm}) ；極片與隔膜間對(duì)位精度：中心偏差 ±0.25\mathsf{mm}_{\circ} (以上精度取決于來料精度 <=slant0.2\mathsf{mm} 4、效率：0.5-0.60s/片（單工位效率，不含輔助時(shí)間）
5、正負(fù)極片CCD定位及檢測(cè)：可檢測(cè)極片殘缺、尺寸不良、尺寸坐標(biāo)定位糾正、配方保存等功能。
6、人工下料。
市場(chǎng)廣泛應(yīng)用于：無(wú)人機(jī)電池、固態(tài)電池、高倍率電池、3C數(shù)碼消費(fèi)類電池等市場(chǎng)。
Function Introduction
1. Function: This device is mainly used for Z-shaped stacking of lithium-ion battery cells. 2.Advantages introduction: active unwinding of diaphragm, tension control, diaphragm correction,diaphragm electrostatic discharge;Diaphragm end face alignment accuracy: ± 0.2\mathsf{mm} (head tail alignment ±{\:0.5}{\mathsf{mm}}_{}^{\prime}
3. High precision: By precise positioning of the polarizer, the overall accuracy of the polarizer in the stack is ensured to be ±0.3mm (with adjacent polarizer alignment accuracy of ±\ 0.2\mathsf{mm} ；Alignment accuracy between polarizer and diaphragm:center deviation ± 0.25\mathsf{mm} (The above accuracy depends on the incoming material accuracy <=slant0.2\mathsf{mm} 4.Efficiency:0.5-0.60 seconds perpiece(single station efficiency,excluding auxiliary time) 5.Positive and negative electrode CCD positioning and detection:It can detect electrode defects, size defects,size coordinate positioning correction,formula saving and other functions.
6.Manual cutting.
Widely used in markets suchas drone batteries, solid-state batteries,highrate batteries, digital consumer batteries, etc.
技術(shù)參數(shù)Technical Parameter
| 工作电压 | AC380V50/60HZ | 故障率 | ≤1% |
| 整线功率 | 10KW | 合格率 | ≥99% |
| 产品规格 | 长:50~200mm宽:30~100mm | 综合效率 | 单片≤0.5~0.6S/片 |
| 压缩空气 | ≥0.6MPa | 控制方式 | 运动控制器+EtherCAT总线伺服 |
雙工位CCD自動(dòng)疊片熱壓復(fù)合/貼膠一體機(jī)：JY-DPJ1520-G
Dual station CCD automatic laminating hot pressing composite/adhesive machine:JY-DPJ1520-G
功能介紹
1、功能：本設(shè)備主要用于鋰離子電池電芯的Z字形疊片。
2、優(yōu)點(diǎn)介紹：隔膜主動(dòng)放卷、張力控制、隔膜糾偏、隔膜除靜電；隔膜端面對(duì)位精度： ±0.2\mathsf{mm} （頭尾對(duì)齊度 ±0.5\mathsf{mm}) ，
3、高精度：通過極片的精確定位，保證極片在疊片中整體精度達(dá)到土0.3\mathsf{mm} （其中相鄰極片對(duì)齊精度： ±0.2\mathsf{mm}) ；極片與隔膜間對(duì)位精度：中心偏差 ±0.25\mathsf{mm}_{\circ} (以上精度取決于來料精度 <=slant0.2\mathsf{mm} 4、效率：0.3-0.35s/片（雙工位效率，不含輔助時(shí)間）
5、正負(fù)極片CCD定位及檢測(cè)：可檢測(cè)極片殘缺、尺寸不良、尺寸坐標(biāo)定位糾正、配方保存等功能。
6、熱壓復(fù)合：電缸控制壓力0.5-5噸可調(diào)、時(shí)間1s-99s可調(diào)、溫度常溫50-150C可調(diào)。
7、熱壓復(fù)合/貼膠功能可以任意切換使用或同時(shí)使用。
8、自動(dòng)堆疊下料。
市場(chǎng)廣泛應(yīng)用于：無(wú)人機(jī)電池、固態(tài)電池、高倍率電池、蘋果條L型電池、3C數(shù)碼消費(fèi)類電池等市場(chǎng)。
Function Introduction
1. Function: This device is mainly used for Z-shaped stacking of lithium-ion battery cells. 2.Advantagesintroduction:active unwinding of diaphragm,tension control,diaphragm correction,diaphragm electrostatic discharge;Diaphragm endface alignmentaccuracy: ±0.2\mathsf{mm} (head tail alignment ±{\:0.5}{\mathsf{mm}}
3.High precision:By precise positioning of the polarizer,the overall accuracy of the polarizer in the stack is ensured to be ±\ 0.3\mathsf{mm} (with adjacent polarizer alignment accuracyof ±\ 0.2\mathsf{mm} ;Alignment accuracybetween polarizerand diaphragm:center deviation ±0.25\mathsf{mm} (Theabove accuracydepends ontheincomingmaterialaccuracy <=slant0.2\mathsf{mm}
4.Efficiency:0.3-0.35seconds per piece(dual station efficiency, excluding auxiliary time) 5.Positive and negative electrode CCD positioning and detection:It can detect electrode defects,size defects,size coordinate positioning correction,formula saving and other functions.
6.Hot pressing composite:The pressure controlled by the electric cylinder can be adjusted from 0.5 to 5 tons, the time can be adjusted from 1 second to 99 seconds, and the temperature can be adjusted from 50 to 150°\mathsf{C} at room temperature.
7.The hot pressing composite/adhesive function can be switched or used simultaneously.8.Automaticstacking andunloading.
Widelyusednmarketssuchasdonebatteries,solid-statebatterieshighratebattris Apple L-shaped batteries,3C digital consumer batteries,etc.
技術(shù)參數(shù)Technical Parameter
| 工作电压 | AC380V50/60HZ | 故障率 | ≤1% |
| 整线功率 | 25KW | 合格率 | ≥99% |
| 产品规格 | 长:80~200mm宽:40~150mm | 综合效率 | 单片≤0.3~0.35S/片 |
| 压缩空气 | ≥0.6MPa | 控制方式 | 运动控制器+EtherCAT总线伺服 |
半自動(dòng)疊片機(jī)
Semi-automaticlaminatingmachine
功能介紹
1、功能：該設(shè)備應(yīng)用于電池電芯疊片工藝，將正負(fù)極及隔膜通過Z字形方式疊放在一起，并用隔膜卷繞包起來。2、優(yōu)點(diǎn)介紹：快速換型，性價(jià)比極高。目前實(shí)驗(yàn)室疊片、高倍率電池的首選產(chǎn)品。
Function Introduction
1. Function: This device is used in the battery cell stacking process, where the positive and negative electrodes,aswell asthe separator,are stacked togetherin a zigzag pattern and wrapped with the separator.
2.Advantages introduction: Quick changeover, extremely cost-effective.At present, it is the preferred product for laboratory laminated and high rate batteries.
技術(shù)參數(shù) Technical Parameter
| 工作电压 | AC380V50/60HZ | 故障率 | ≤1% |
| 整线功率 | 2KW | 合格率 | ≥99% |
| 产品规格 | 长:30~160mm宽:20~80mm | 设备效率 | ≤1.2S/片 |
| 压缩空气 | ≥0.6MPa | 控制方式 | 日系品牌PLC |
全自動(dòng)極片模切機(jī)：JY-MQJ400
Fully automaticpolarizerdie-cutting machine:JY-MQJ400
功能介紹
一、功能：方形鋰離子電池正負(fù)極片的模切工藝，采用五金模具自動(dòng)沖切成型極片。
二、優(yōu)點(diǎn)介紹：
1、雙放卷機(jī)構(gòu)，一套使用，一套備料，快速實(shí)現(xiàn)換卷，提高效率；2、模切前極片經(jīng)過放卷糾偏、過程糾偏和模具前后雙糾偏等三套糾偏系統(tǒng)調(diào)整，有效保證極片成型精度；
3、模具安裝底板為高精度大理石平臺(tái)，尺寸穩(wěn)定，不生銹，不磁化，不變形，可長(zhǎng)期穩(wěn)定運(yùn)行；
4、凸模、凹模材料采用進(jìn)口鎢鋼，JG坐標(biāo)磨床加工，模具刃口精度高光潔度好，極片邊緣毛刺小不易掉粉；
5、模架導(dǎo)柱采用日本進(jìn)口MISUMI導(dǎo)柱導(dǎo)向，精度高，剛性好，超耐磨，有效保證模具使用壽命；
6、凸模四周均布有壓料板，且由眾多精密導(dǎo)柱做引導(dǎo)，有效控制極片切口邊緣掉粉；
7、可選配CCD檢測(cè)極片外觀和尺寸，自動(dòng)剔除不良極片，提升產(chǎn)品良率；
8、雙料盒收料，更換料盒不停機(jī)，可對(duì)接自動(dòng)輸送線，自動(dòng)更換料盒。
FunctionIntroduction
1、Function: The die-cutting process for the positive and negative electrodes of square lithium-ion batteries uses metal molds to automatically punch and shape the electrodes.2、Advantages Introduction:
1. Dual unwinding mechanism, one set for use and one set for material preparation, enables quickrollreplacement and improvesefficiency;
2. Before die-cutting, the polarizer is adjusted through three correction systems: unwinding correction, process correction, and mold front and rear double correction, effectivelyensuringtheforming accuracyofthe polarizer;
3. The mold installation base plate is a high-precision marble platform with stable dimensions,norust,omagnetization,no dformation,and canoperatestablyforalng time;
4. The convex and concave mold materials are made of imported tungsten steel and processed by JG coordinate grinder. The mold blade has high precision and good smoothness, and the edge burrs of the pole piece are small and not easy to fall off powder;
5. The mold frame guide column adopts MISuMl guide column imported from Japan, with high precision,good rigidity, superwearresistance,effectively ensuring the service liff the mold;
6.There are pressure plates evenly distributed around the convex mold,guided by numerous precision guide columns, effectively controlling the powder loss at the edge of the pole piece incision;
7. Optional cCD detection of polarizer appearance and size, automatic removal of defective polarizer, improving product yield;
8.Double materialbox receiving,canreplace materialboxes without stopping,can be connected to automatic conveyorlines,and automaticallyreplace material boxes.
技術(shù)參數(shù) Technical Parameter
| 工作电压 | AC380V50/60HZ | 故障率 | ≤1% |
| 整线功率 | 45KW | 合格率 | ≥99.5% |
| 产品规格 | 长:100~400mm宽:80~300mm | 设备效率 | ≥240ppm |
| 压缩空气 | ≥0.6MPa | 控制方式 | 运动控制器+EtherCAT总线伺服 |
四工位頂側(cè)封掃碼包膜一體機(jī)
Fourstationtop sidesealing,scanning,andcoatingintegrated machine
功能介紹
1、功能：頂封、側(cè)封、角位封、短路測(cè)試、NG剔除、切邊、掃碼、自動(dòng)包膜、電芯堆疊下料或插入高腳藍(lán)。
2、優(yōu)點(diǎn)介紹：頂封、側(cè)封為四工位轉(zhuǎn)盤式結(jié)構(gòu)。頂側(cè)封機(jī)構(gòu)模塊化設(shè)計(jì)。采用EtherCAT總線伺服，運(yùn)動(dòng)控制器控制。有效結(jié)合掃碼與MES上位機(jī)軟件的應(yīng)用。
Function Introduction
1.Function:Top sealing, side sealing,corner sealing, short circuit testing,NG removal, edgecutting,scanning,automaticcoating,cell stackingandcutting,orinsertionof high pin blue.2.Advantages introduction: The top and side seals are a four station turntable structure.Modular design of top side sealing mechanism.Adopting EtherCAT bus servo and motion controller control. Effectively combining scanning with the application of upper computer software.
技術(shù)參數(shù)TechnicalParameter
| 工作电压 | AC220V50/60HZ | 故障率 | ≤1% |
| 整线功率 | 3.5KW | 合格率 | ≥99.9% |
| 产品规格 | 长:20~140mm宽:15~60mm | 单机效率 | ≥9PPM |
| 压缩空气 | ≥0.6MPa | 控制方式 | 运动控制器+EtherCAT总线伺服 |
六工位頂側(cè)封包膜一體機(jī)
Sixstationtopside sealing and coatingintegrated machine
功能介紹
1、功能：頂封、側(cè)封、角位封、短路測(cè)試、NG剔除、、自動(dòng)包膜、電芯吸附至輸送帶流水線上。
2、優(yōu)點(diǎn)介紹：頂封、側(cè)封、角位封、測(cè)阻為六工位轉(zhuǎn)盤式結(jié)構(gòu)。封頭結(jié)構(gòu)采用重載型雙直線導(dǎo)軌導(dǎo)向，高強(qiáng)度S136淬火處理連接封頭主體，平行調(diào)節(jié)均可微度調(diào)節(jié)。
FunctionIntroduction
1.Function:Top sealing, side sealing,corner sealing, short circuit testing,NG removal, automatic coating,celladsorption onto conveyorbelt assembly line. 2.Advantages introduction: The top seal, side seal, corner seal, and resistance measurement adopt a sixstation turntable structure.The head structure adopts heavyduty double linear guide rail guidance,high-strength S136 quenched connection head body, and parallel adjustment can be micro adjusted.
技術(shù)參數(shù)TechnicalParameter
| 工作电压 | AC220V50/60HZ | 故障率 | ≤1% |
| 整线功率 | 3.5KW | 合格率 | ≥99.9% |
| 产品规格 | 长：50~140mm宽:30~90mm | 单机效率 | ≥9PPM |
| 压缩空气 | ≥0.6MPa | 控制方式 | 日系品牌PLC |
四工位雙頂側(cè)封測(cè)試一體機(jī)
Fourstationdoubletopsidesealingtestingintegratedmachine
功能介紹
1、功能：雙頂封、側(cè)封、短路測(cè)試、NG剔除、電芯吸附至輸送帶流水線上。
2、優(yōu)點(diǎn)介紹：雙頂封、側(cè)封、測(cè)阻為四工位轉(zhuǎn)盤式結(jié)構(gòu)。封頭結(jié)構(gòu)采用重載型雙直線導(dǎo)軌導(dǎo)向，高強(qiáng)度S136淬火處理連接封頭主體，平行調(diào)節(jié)均可微度調(diào)節(jié)。
Function Introduction
1.Function: Double top sealing, side sealing, short circuit testing, NG removal, cell adsorption onto conveyor belt assembly line.
2.Advantages introduction:Double top sealing, side sealing,and resistance measurement are fourstation rotary table structures.The head structure adopts heavyduty double linear guide rail guidance,high-strength S136 quenched connection head body, and parallel adjustment can be micro adjusted.
技術(shù)參數(shù)TechnicalParameter
| 工作电压 | AC220V50/60HZ | 故障率 | ≤1% |
| 整线功率 | 2KW | 合格率 | ≥99.9% |
| 产品规格 | 长:80~400mm宽:40~120mm | 单机效率 | ≥9PPM |
| 压缩空气 | ≥0.6MPa | 控制方式 | 日系品牌PLC |
頂側(cè)封掃碼包膜入高腳藍(lán)一體線
Topsideseal,scan code,wrap andinserthighfootblueintegrated line
功能介紹
1、單機(jī)功能：頂封、側(cè)封、角位封、短路測(cè)試、NG剔除、自動(dòng)包膜、電芯自動(dòng)插入高腳藍(lán)。2、整線功能：滿卡板高腳藍(lán)放入龍門架指定位置，三軸機(jī)械手自動(dòng)把空高腳藍(lán)取入倍速鏈線，高腳藍(lán)自動(dòng)分流至頂側(cè)封單機(jī)設(shè)備中，單機(jī)設(shè)備自動(dòng)把包好膜電芯插入高腳藍(lán)，裝滿電芯高腳藍(lán)自動(dòng)排流至拉尾。只需一個(gè)人工收拾與排放。
Function Introduction
1.Single machine functions: top sealing, side sealing, corner sealing, short circuit testing,NG removal, automatic encapsulation, automatic insertion of battery cells into high pin blue.
2. Whole line function: Place the full card board high foot blue into the designated position of the gantry, and the three-axis robotic arm automatically takes the empty high foot blue into the double speed chain line.Thehigh foot blue is automatically diverted to the top side sealed single machine equipment, and the single machine equipment automatically inserts the wrapped film battery cellsinto thehighfoot blue. When thefullbatterycells arefilled,thehighfootblueis automatically discharged to the tail. Only one manual cleaning and disposal is needed.
技術(shù)參數(shù)Technical Parameter
| 工作电压 | AC220V50/60HZ | 故障率 | ≤1% |
| 整线功率 | 25KW | 合格率 | ≥99.9% |
| 产品规格 | 长：20~140mm，宽：15~90mm | 单机效率 | ≥9PPM（可根据客户需求配4-10台/线） |
| 压缩空气 | ≥0.6MPa | 整线效率 | 人均产能≥10000pcs/天(单台) |
軟包電池全自動(dòng)封裝線
Fully automaticpackaginglineforsoftpackbatteries
功能介紹
主要功能：本機(jī)適用于方形軟包電池的封裝裝配。該設(shè)備對(duì)接自動(dòng)對(duì)接極耳焊接線生產(chǎn)好的電芯自動(dòng)上料，極耳焊接線來料要求電芯芯主體、極耳中心距、邊距、極耳平行度達(dá)到生產(chǎn)工藝要求的公差范圍內(nèi)。與極耳焊線平行來料。該設(shè)備把極耳焊機(jī)線來料的方形電芯自動(dòng)對(duì)接，電芯進(jìn)行機(jī)械定位。鋁塑膜切單張、沖殼（一出二）、殼體精修頂邊、電芯入殼、壓芯合殼、頂封、單角位封、側(cè)封、短路測(cè)試、切側(cè)邊、噴碼（選項(xiàng)）、掃描（選項(xiàng)）、CCD檢測(cè)極耳（選項(xiàng)）、NG剔除、電芯緩存、電芯下料到輸送帶或(選項(xiàng)：下料至高腳藍(lán)或盒子)等功能。（選項(xiàng)：卡板料盒上料、六軸機(jī)器人上單料盒到緩存位置）
FunctionIntroduction
Main function:Thismachine is suitable for packaging and assembling square soft pack batteries.The device automatically loads the battery cells produced by the automatic docking of pole ear welding wires. The incoming materials for pole ear welding wires require the battery cell body,pole ear center distance, edge distance, and pole ear parallelism to meet the tolerance range required by the production process.Parallel to the solder wire of the pole ear, incoming material. This device automatically connects the square battery cells of the electrode ear welding machine wire, and mechanically positions the battery cells.Aluminum plastic film cutting single sheet, shell punching (one out two), shellfinishing top edge, cell insertion into shell, core pressing and shell sealing,tsealing,inglcorrsealing,idsealing,horircuittesting,idd cutting,coding(option),scanning(option),CCD detection tab(option),NGremoval,cell buffer,cell feeding to conveyor belt or (option:feeding to high foot blue or box) and other functions.(Options: Loading from cardboard box, loading from single box to buffer position on six axis robot)
技術(shù)參數(shù)Technical Parameter
| 工作电压 | AC380V50/60HZ | 故障率 | ≤1% |
| 整线功率 | 28KW | 合格率 | ≥99.9% |
| 产品规格 | 电芯长度：40-120mm电芯宽度：20-60mm极耳长度：10-20mm | 单机效率 | ≥38PPM |
| 压缩空气 | ≥0.6MPa | 控制方式 | 运动控制器+EtherCAT总线伺服 |
四工位二封機(jī)
Fourstationtwosealingmachine
功能介紹
1、功能：雙腔背靠背式抽氣封口、切邊、二次精封轉(zhuǎn)盤式結(jié)構(gòu)。2、優(yōu)點(diǎn)介紹：二次精封封頭結(jié)構(gòu)采用重載型雙直線導(dǎo)軌導(dǎo)向，高強(qiáng)度S136淬火處理連接封頭主體，平行調(diào)節(jié)均可微度調(diào)節(jié)。切除氣袋刀口鑲鎢鋼，采用柔性切刀機(jī)構(gòu)。
Function Introduction
1.Function:Double chamber back-to-back suction sealing,edge cutting, secondary precision sealing turntable structure.2.Advantages introduction: The secondary precision sealing head structure adopts heavy-duty double linear guiderail guidance, high-strength S136 quenching treatment to connect ：the head body, and parallel adjustment can be micro adjusted. The cutting edge of the airbag is embedded with tungsten steel and a flexible cutting mechanism is used.
技術(shù)參數(shù)TechnicalParameter
| 工作电压 | AC220V50/60HZ | 故障率 | ≤1% |
| 整线功率 | 2KW | 合格率 | ≥99.9% |
| 产品规格 | 长:20~140mm宽:15~90mm | 设备效率 | 3~4次/分钟 |
| 压缩空气 | ≥0.6MPa | 控制方式 | 日系品牌PLC |
三位六腔直線式二封線
Threepositionsixcavity lineardoublesealed line
功能介紹
1、功能介紹：掃碼、頭尾稱重、邊電壓測(cè)試、雙腔背靠背式抽氣封口、切除氣袋、二次精封、切折燙、NG剔除、電芯自動(dòng)擺放入吸塑盒。
2、優(yōu)點(diǎn)介紹：針對(duì)行業(yè)痛點(diǎn)及難點(diǎn)，解決二封工藝的電解液污染、封印精度、保液量等相關(guān)問題難點(diǎn)，完成技術(shù)和產(chǎn)品重大升級(jí)。
FunctionIntroduction
1.Function introduction: QR code scanning,head and tail weighing,edge voltage testing,dual chamber back-to-back suction sealing,removal of air bags,secondary precision sealing,cutting, folding and ironing, NG removal, automatic placement of battery cells into the vacuum box.2. Advantages introduction: Addressing industry pain pointsnddifficultieolvingssueseatedtlectrolytepollutionealingaccuray, and retention capacity in the secondary sealing process, and achieving significant technological and product upgrades.
技術(shù)參數(shù)TechnicalParameter
| 工作电压 | AC220V50/60HZ | 故障率 | ≤1% |
| 整线功率 | 28KW | 合格率 | ≥99.9% |
| 产品规格 | 长:20~200mm宽:15~80mm | 单机效率 | ≥22PPM(单腔单电芯) |
| 压缩空气 | ≥0.6MPa | 控制方式 | 运动控制器+EtherCAT总线伺服 |
PLANNINGAND THEFUTURE 規(guī)劃與未來
聚源智能將持續(xù)深耕新能源鋰電池中段設(shè)備領(lǐng)域，強(qiáng)化高速疊片、智能封裝等核心技術(shù)，推動(dòng)設(shè)備向高精度、高效率、智能化升級(jí)。公司計(jì)劃擴(kuò)大產(chǎn)能，深化全球化布局，拓展歐美及東南亞市場(chǎng)，并加強(qiáng)與頭部電池廠商的戰(zhàn)略合作。同時(shí)，深耕3C數(shù)碼消費(fèi)類領(lǐng)域及固態(tài)電池等前沿技術(shù)設(shè)備的研發(fā)，保持行業(yè)領(lǐng)先地位。
內(nèi)部管理上，公司將優(yōu)化人才體系，完善數(shù)字化生產(chǎn)，提升供應(yīng)鏈穩(wěn)定性，打造“智能裝備+工業(yè)軟件”一體化解決方案。目標(biāo)成為全球領(lǐng)先的鋰電池中段設(shè)備供應(yīng)商，助力新能源產(chǎn)業(yè)高效、低碳發(fā)展。
JuyuanIntelligencewill continuetodeepenitscultivationinthefieldof midstageequipmentfornewenergy lithiumbatteries，strengthencore technologiessuch ashigh-speedstacking and intelligentpackaging,and promotetheupgrading of equipmenttowardshighprecision,high efficiency，and intelligence.The companyplansto expandproduction capacity,deepenitsgloballayout,expandintotheEuropean,American, andSoutheastAsianmarkets，andstrengthenstrategiccooperationwith leading batterymanufacturers.At thesametime,wearedeeplyengaged in theresearch and development of cutting-edge technology equipment such as3Cdigital consumerproductsandsolid-statebatteries,maintainingour leadingpositionintheindustry.
Intermsofinternalmanagement,thecompanywilloptimizeitstalent system,improve digitalproduction,enhancesupply chainstability，and createanintegratedsolutionof"intelligentequipment+industrialsoftware". Ourgoalistobecomealeadingglobalsupplierofmidstageequipmentfor lithiumbatteries，supportingtheefficientandlow-carbondevelopmentof thenewenergyindustry.
APPLICATIONCASES應(yīng)用案例
CORECOMPETENCE核心能力
核心團(tuán)隊(duì) coreteam
創(chuàng)始人是沉淀于鋰電設(shè)備行業(yè)十余載優(yōu)秀的自主研發(fā)設(shè)計(jì)師，攜多名行業(yè)資深研發(fā)設(shè)計(jì)人員組建了一支經(jīng)驗(yàn)豐富，勇于創(chuàng)新，專業(yè)高效的研發(fā)團(tuán)隊(duì)。
Thefounderis an excellent independent R&D designer who hasaccumulatedover ten years of experience in the lithiumbattery equipment industry.Togetherwithseveral seniorR&D designers in the industry,they have formed an experienced,innovative, professionalandefficientR&Dteam.
獲取多項(xiàng)發(fā)明專利及實(shí)用新型專利，有自主研發(fā)并不斷創(chuàng)新的能力，解決了很多行業(yè)中遇到的難點(diǎn)及痛點(diǎn)，獲得了行業(yè)中較好的口碑。
應(yīng)用研發(fā)
實(shí)施能力
appliedresearch
Implementationcapability
Obtained multiple invention patents and utility model patents,with the ability to independentlyresearch and continuously innovate,solved many dificulties and pain points encountered in the industry,and gained a good reputation in the industry.
團(tuán)隊(duì)致力于客戶需求的滿足，提供高效，完善的產(chǎn)品及服務(wù)，保障現(xiàn)場(chǎng)實(shí)施的結(jié)果。幫助公司企業(yè)提升提高產(chǎn)品質(zhì)量、提高效率、降低制造成本。
The team is committed to meeting customer needs，providing efficient and comprehensive products and services,and ensuring the results of on-site implementation.Assist companies inimproving productquality,increasing efficiency, and reducing manufacturing costs.
服務(wù)能力Servicecapability
解決方案部門以及應(yīng)用技術(shù)部，配合應(yīng)用研發(fā)部門對(duì)于用戶的售前，現(xiàn)場(chǎng)實(shí)施以及過程提供足夠的保障，并有專業(yè)的售后團(tuán)隊(duì)，及時(shí)高效解決客戶問題。
The solution department and applicationtechnology department,in cooperationwith the applicationresearch and development department,provide sufficient support for users pre-sales,on-site implementation, and processes,and have a professional after-sales teamtotimelyandefficientlysolvecustomerproblems.
DEVELOPMENTHISTORY發(fā)展歷程
成立 2019h
擁有優(yōu)秀自主研發(fā)能力，實(shí)戰(zhàn)經(jīng)驗(yàn)豐富的創(chuàng)始人攜數(shù)名相關(guān)行業(yè)資深管理人才，公司正式成立了。
With excellentindependent research and development capabilities and rich practical experience,thefounderand several seniormanagement talentsin related industries have officially established the company.
升級(jí)2021
公司再次擴(kuò)遷至東莞望牛墩金沙產(chǎn)業(yè)園，占地3000平米
The company has once again expanded to Dongguan Wangniudun Jinsha Industrial Park,covering an area of 3000 square meters
沉淀
2022 Sediment
榮獲中國(guó)鋰電池設(shè)備十大品牌，廣東省高新技術(shù)企業(yè)
Awarded as one ofthe top ten brands of lithium batteryequipmentin China and a high-tech enterprise in Guangdong Province
發(fā)展 2020
獲得7項(xiàng)實(shí)用新型專利及1項(xiàng)發(fā)明專利， 公司擴(kuò)遷至東莞道滘華智科技園 Obtained7utilitymodelpatentsand1invention patent, and expanded the companyto Dongguan Daojiao HuazhiTechnology Park
增長(zhǎng) 2023
聚源資深的研發(fā)團(tuán)隊(duì)，不僅在機(jī)構(gòu)設(shè)計(jì)上取得了多項(xiàng)專利，更是自主開發(fā)了多項(xiàng)軟件著作，并獲得了證書。尤其在高倍率，L型電芯等市場(chǎng)尤為突出，覆蓋了前三大客戶，市場(chǎng)覆蓋率廣，應(yīng)用案例多，在細(xì)分市場(chǎng)獲得了有良好的口碑。
The senior R&D team of Juyuan has not only obtained multiple patents in institutional design,but alsoindependently developed multiple software works and obtained certificates. Especially in markets such as high magnification andL-shaped battery cells,it stands out,covering thetop three customers with a wide market coverage and numerous application cases,and has gained a good reputationin segmented markets.
飛躍2024
聚源智能一直秉承技術(shù)發(fā)展理念，在大環(huán)境不太理想的時(shí)態(tài)下，業(yè)績(jī)穩(wěn)增不減，復(fù)購(gòu)率高，技術(shù)不斷創(chuàng)新，受廣大客戶的支持跟認(rèn)可。
Juyuan Intelligence has always adhered totheconceptof technological development.Intimes of lessthanidealenvironment,its performance hassteadilyincreased, with a high repurchaserate and continuoustechnologicalinnovation.It has gained the support and recognition ofitscustomers.
提升2025
公司擴(kuò)遷至洪梅河西數(shù)字產(chǎn)業(yè)園，占地 6000m^{2} ；正式成立外貿(mào)部門，即將逐鹿全球市場(chǎng)；模切、疊片、封裝設(shè)備橫向拓展多款新品，特別是最新研發(fā)的圓弧式高速疊片機(jī)，顛覆了傳統(tǒng)疊片方式，順應(yīng)市場(chǎng)需求，成為了廣大客戶喜愛的爆品，持續(xù)熱銷。公司內(nèi)部管理系統(tǒng)大升級(jí)，注重人才儲(chǔ)備及培養(yǎng)。
TheseniorR&D teamof Juyuan hasnotonlyobtainedmultiplepatentsin institutionaldesign,butalsoindependentlydeveloped multiplesoftwareworks and obtained certificates.Especiallyinmarkets such ashigh magnification and Lshaped batterycells,itstandsout,coveringthetopthreecustomerswitha wide marketcoverageand numerousapplicationcases,andhasgained agood reputationinsegmented markets.
本公司保留更改產(chǎn)品設(shè)計(jì)與參數(shù)的權(quán)利，恕不另行通知，具體請(qǐng)以實(shí)物及合同為準(zhǔn)，本公司保留解釋權(quán)。 Our companyreserves theright tochange product design and parameters without prior notice.Please refertotheactualproductandcontractfordetails,andourcompanyreservestherighttointerpret.
專注于鋰電池高速自動(dòng)疊片系列、自動(dòng)封裝系列打造鋰電設(shè)備領(lǐng)軍品牌
